Identify operational issues and achieve manufacturing excellence

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ioTORQ LEAN is a modern data platform that determines key manufacturing metrics in real time, unlocks continuous improvement opportunities and maximizes productivity.

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Use our real-time dashboards to track key manufacturing metrics and determine Overall Equipment Effectiveness (OEE). Identify speed losses and detect downtimes to quickly react to unplanned events and maximize productivity.

All dashboards are customizable with many different widgets to perfectly fit your operations.

ioTORQ LEAN detects downtime events instantly and allows operators to record the root causes of your productivity losses. It also integrates with PLCs and automatically retrieves generated fault codes to explain downtime events.

Our downtime monitoring software precisely measures the duration of all your downtimes, allowing you to make informed and quantified decisions to improve your operations.

Empower your team with accurate production data to understand how shifts perform over time, which lines underperform, or how to optimize the way a production process runs.

Identify the main causes of losses in your facility with detailed reporting capabilities. Act on opportunities to improve machine uptime. Track continuous improvement measures and demonstrate increases in Overall Equipment Effectiveness (OEE).

Easily integrate with your existing processes

  • 1 Install

    Sensors are installed on production lines and connected to an IoT Gateway

  • 2 Collect

    Data is collected in real time and sent to the cloud

  • 3 Monitor

    Operators monitor their production line on tablets on the shop floor

  • 4 Improve

    Supervisors leverage the collected data to identify continuous improvement opportunities


Rapid Deployment

Quick and easy setup, operational within days. Includes comprehensive training for your team on LEAN usage.

Immediate ROI

Identify and eliminate losses to unlock major productivity gains, resulting in an immediate return on investment. 

Modular Integration

Flexible and scalable design allows for tailored solutions that grow with your business needs.

Real-Time Data

Provides true instant access to critical performance metrics, enabling rapid adjustments to operational dynamics.

IoT Compatible

Utilizes IoT technology for advanced connectivity and data collection, improving visibility and control.

AI-Powered Insights

Leverage AI for deep data analysis, facilitating smarter production planning and quality control.

Past Data Utilization

Access all historical data to identify trends, set benchmarks and guide strategic improvements.


Powered by Microsoft Azure in a highly secure and compliant environment for our customers


99.9% availability


Processing billions of data points every day accross multiple timezones


Kickstart your continuous improvement journey


Max USD per data point / month


Ideal to enable and sustain operational excellence


Max USD per data point / month

All Core Features, plus:

Complete industry 4.0 and
AI functionality package

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TBC USD per data point / month

All Premium Features, plus:

Overview Core Premium Enterprise
Real-Time Monitoring of Production (PC, TV, Tablet)
Downtime monitoring and in-app notifications
Customizable dashboards
Data export
Unlimited users
Technical support
Bi-weekly product review
Automatic reports
Custom reports
Enterprise Single Sign On
REST API access
Access to data science services
Optimized Production Scheduling
“With ioTORQ we have delivered performance gains across our facilities”
VP Continuous Improvement
“Panevo has delivered significant cost savings across our facilities”
VP CI and Corporate Responsibility
“With ioTORQ we have enabled operational cost savings and avoided losses”
Energy Leader

Take your first step towards improving your manufacturing operations

Talk to an ioTORQ LEAN expert about our OEE software and how we can help you accelerate continuous improvement across your plant’s operations

Still got questions?

Frequently Asked Questions

Our OEE and LEAN Manufacturing platform is designed to fit the needs of any manufacturing company. The system can monitor running products, meters, litres… for batch and continuous processes. And even if you have a slightly different process, we will find a suitable solution.

If you are already counting products on a line and recording this information in your PLC, then ioTORQ LEAN can be deployed at your facility without any additional hardware deployment.
Otherwise, any IR sensor can be installed on the line and connected to a hardware gateway such as the AccuEnergy Aculink 810.
You typically only need one gateway for several lines.

LEAN is extremely intuitive and quick to install. We can
have you up and running in as few as five days and train
your team in an 8-hour seminar.

You can book a meeting with us through the online portal.

It depends on each case but it can range from a 5% to 15% increase in productivity.

The ioTORQ LEAN platform was developed to be compatible with a large range of PLC systems. We can integrate with more than 150  industrial automation devices, systems or data sources. OPC, proprietary, and open standards connectivity are supported.

Overall Equipment Effectiveness (OEE) is a measure of how well a manufacturing operation is utilized (facilities, time and material) compared to its full potential, during the periods when it is scheduled to run. It identifies the percentage of manufacturing time that is truly productive.
An OEE of 100% means that only good parts are produced (100% quality), at the maximum speed (100% performance), and without interruption (100% availability).

No hardware may be required if a facility and its machines are connected to a PLC.

In case a facility is not connected, we might need to install 1 optic sensor per production asset and 1 gateway for every 8 assets.

If you require the hardware for the trial, we can provide the sensors and software for a 1 to 3-month trial on one of your production lines.

This free trial can be extended to several production lines if you do not require any hardware installation.